The principal elements of the
electrical drive system are the DC battery motor controller, the
DC electric motors and
the rechargeable lead-acid batteries. In addition the motor
speed controller requires low power speed "demand" signals (from the accelerator
potentiometer). There is also an on/off switch, a reverse switch and optionally
a battery condition monitor to let you see the stage of charge
of the batteries. The DC battery motor controller is at the heart of
the system - it takes the fixed nominal 24V from the battery pack
and outputs a variable 0 to 24V to the motors. This
delivers the kart's variable speed. By reversing the polarity to the electric motor the
speed controller also provides the reverse drive. The
motor controller suggested in the plans can be substituted by
other similar current rated DC battery motor controllers - you
choose.
The 24V 250W DC electric motors are commonly
available as electric scooter spares and are easily mounted and
connected to the drive transmission by roller chain.
Standard sized rechargeable lead
acid batteries are used. These are manufactured by a large range
of suppliers and can provide several hundred charge cycles
during their lifetime. You'll also need a good multi-mode
battery charger to keep the batteries in good condition.
Follow the links for printable pdf sheets showing
the overview with list of parts and all the part shapes and
sizes.
Remember to check out our
Safety Guidance - always use your kart responsibly.
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